Squarebody LS Swap Guide | 73-87 C10 Parts List
When you combine the most popular truck of all time with the most popular engine of all time, you end up with a glorious combination. LS-swapping a classic Squarebody C10 is the best way to maximize power and drivability from a beloved era of trucks and SUVs.
While most of the process is fairly simple, there are some tough issues that you will face. Luckily, the aftermarket has risen to the challenge of helping you get your Squarebody C10 LS-swapped without too many headaches. If you want Chevy Square body C10 LS swaps explained, continue to read on!
Squarebody LS Swap Considerations
This article focuses on how to LS swap a C10 built by GMC or Chevrolet in ½-ton truck and SUV configurations from 1973 through 1987, but even this can be a bit confusing. All the products featured here work for most C-series 2-wheel drive trucks and SUVs built from 1973 thru 1991, including ½-ton (C10), ¾-ton (C20). The C30 1-ton truck chassis is thicker in general and has too many differences for many of the same parts to fit, some will, some won’t. The SUV versions of the Squarebody trucks—Suburban and Blazer, continued with the same Squarebody design through 1991, before it was replaced by the OBS version that replaced the trucks in 1988. If you own a square ‘Burb or Blazer, you probably already know this, but if you are looking for one, this might be helpful info. This is a consistent issue when searching for parts, as many shoppers will punch in “1990 Chevy C10” for their Suburban or Blazer, and the parts they get will not fit. You have to specify the SUV model when shopping for parts in the crossover years.
What Is the Best LS Engine for An 73-87 C10 LS Swap?
This question gets asked all the time, and there is no one answer. The simplest answer is a Gen III/IV 5.3-liter Vortec engine. Because this is the single most plentiful LS engine on the planet, it is the most commonly used for all LS swaps. Specifically, the LM7 version is the most common, as they were built in the millions, and they are cheap as can be in the salvage yards and online markets. Is it the “best”? Well that all depends on what you want to do with the truck.
If you want a reliable, affordable engine that will swap into your truck easily, the 5.3l LS is the best because it hits all those marks. You can easily get 200k miles out of a 5.3L LS without even looking at it, 300k+ if you take care of it. Under 200k, you can often rebuild them with a basic ring and bearing kit without needing machine work (always check clearances and cylinder bores first!) and get another 200k out of it. That’s why the LS engine is so popular, across the board, these engines simply last longer than the Gen I SBC. Plus, you can easily get 600-700hp with a little boost and not have to change the rotating assembly.
Want bottom end grunt without hassling with turbos? The 6.0L Vortec LS-series engines are built for it. If you can afford to spend on a 6.2L L94, L9H, or L92, you can get even more power naturally aspirated (no boost), and you can boost them to ridiculous levels if you want to.
The better answer for this question is reserved for crate engines, as you can buy a fresh 5.3L LS crate motor from Speedway for a touch over $5k and get 475hp and 435 lb.-ft of torque shipped to your doorstep.
Your LS engine of choice doesn’t really matter much in terms of the swap components, as most of the parts you need are fairly universal in regard to the engine itself. Performance components, wiring harness and ECM, and exhaust manifolds/headers do matter, as some things changed between generations of LS (Gen III vs. Gen IV), year, and engine version. It is best to know what engine you are swapping BEFORE you buy parts, that way you get the parts you need and don’t have to go through the process of returns and exchanges.
Pro-Tip: The V6 frame mounts DO NOT work with any LS motor mount adapters, unless specifically made for the V6 stands. All of the mounts mentioned in this article require the V8 frame stands.
Chevy Squarebody C10 LS Swap | Motor Mounts & Driveline Position
First, you need to get your engine into the truck. This is the simplest part of the entire swap, as the motor mounts for the LS-series engines are the same throughout the entire run. You do have to make some decisions though. There are two main positions for LS swap motor mounts, forward or rearward. This is due to the placement of the motor mounts on LS engines, which are near the center of the engine block, versus the G1 SBC position, which is between the first two cylinders on each side. You need to reposition the engine in the engine bay for the best fit.
The transmission of choice dictates this position in most cases. Keeping the original bellhousing plane position allows you to keep the original transmission and drivetrain components, which if your truck or SUV had a 700R4 auto, also translates to the 4LXX and 6LXX series of overdrive autos. Most swappers opt for a newer transmission, so this changes the game. If you are going with a new 8-speed or T56 manual, the more forward position of the engine is beneficial as it yields a little more clearance for the transmission in the tunnel.
For this era of truck and SUV, it is highly recommended that you do not reuse the original driveshaft. The older technology used for these driveshafts is not up to task of holding up to the higher horsepower of an LS engine, and long-wheel base versions used two-piece shafts, which are better off replaced with a single piece unit. Speedway Motors offers new quality assembled and balanced ready to drop driveshafts that are built to your specifications that you provide at the time of the order. These driveshafts come in either Steel, Aluminum, or even Chromoly.
Once you have the motor mounts selected, you may need a new transmission crossmember depending on your trans choice. If you go for a 4LXX or 6LXX, then this crossmember will do the job with the above linked ICT Billet motor mounts. This unit also fits 700R4, 2004R, Th400, powerglide, TH350, Muncie 4-speeds, T10, TKO, and T56 transmissions.
In most cases, your driveline angle should match up to the original with these adapters and crossmember, but always check the fit in the vehicle. The target is 2-degrees down for the transmission and 2-degrees up for the rear pinion yoke. The usable range is 1-5 degrees for maximum U-joint life and vibration-free driving.
73-87 C10 LS Swap Oil Pan
You will likely need to change the oil pan for your donor engine in order to have a safe experience with your LS swapped truck. The stock oil pans that came on most trucks with LS-engines will clear the front crossmember, but it will also hang several inches below it, so you run the very real risk of severe damage from road debris, especially if the truck is lowered.
The best stock oil pan for a 73-87 C10 LS swap is the LH8 or “Hummer” pan, this is the exact same pan that GM rebranded as the “Muscle Car” oil pan, check out the FiTech 82-87 GM Truck 58015 EFI Fuel Tank. This pan will hang below the front crossmember about a half-inch in most installs, which is suitable. The other stock pan that fits the 73-87 C10 LS swap is the 98-02 F-body pan.
Outside of those two stock pans, there are serious fitment issues with the others, pushing you to the aftermarket. The Chevrolet Performance LS swap Muscle Car pan is good, but the Holley oil pans are a bit shallower on the main sump, so you get better chassis clearance.
Chevy Squarebody LS Swap | Headers & Exhaust
Your engine is in, but you have a long way to go. On a budget, the best Squarebody LS swap headers and exhaust solution is a set of stock Trailblazer/Envoy or 2010-up Camaro manifolds, as these fit the 1973-87 C10 LS swap quite well and are good to about 400hp in most applications. You have to test fit any manifold or header, as they don’t always fit with certain motor mounts (sliding mounts are larger than static mounts and cause more issues with exhaust for example), and other components. Aftermarket performance manifolds are also available from Speedway Motors and Hooker.
If you want headers, a good solution is a the Hedman Hedders 69710 mid-length header, which is best for lowered vehicles where ground clearance is an issue. If you want full-length headers, have a look at Doug’s Headers 447D314, which are ceramic coated and provide that full-length exhaust experience so many crave.
If you need to test fit headers before your engine is ready, we recommend using our LS engine mockup block and LS swap mockup heads to get started.
From there, the rest of the exhaust is easy, just about any C10 exhaust kit that fits your vehicle (wheelbase matters here!) should handle the business of getting the stinky stuff out of the engine. For a naturally aspirated 5.3L, a 2.5” dual exhaust is about perfect, 6.0s should get 2.5 or 3” duals, while boost requires a custom or Universal exhaust kit to get the job done.
Chevy Squarebody LS Swap | Swap Radiator & Cooling System
Unless your truck had a V6 originally, the stock radiator will handle most any LS engine, provided it is in good working order. The problem is that the originals were all copper/brass radiators, which have better heat transfer properties, but are notorious for clogging with debris and suffer from significant electrolysis. If you choose to upgrade to an aftermarket Squarebody LS swap radiator & cooling system, an aluminum radiator with dual electric fans and a shroud (always use a shroud!) will keep your LS engine cool and also has a provision for the REQUIRED steam lines found on all LS engines. The steam lines are not optional, they must be connected into the cooling system, or else you will have an overheating issue. If you have more to spend, go for the DeWitt’s double-pass crossflow radiator, which does not require hose adapters, and is a direct fit to your Squarebody truck.
You can stick with a mechanical fan for your Chevy Squarebody LS swap, which requires a Gen III Vortec water pump in most applications, but you need a fan shroud and new fan clutch should you opt for this. In most cases, you might want the extra room afforded by electric fans, which deliver better cooling and help your engine get up to temp faster than a mechanical fan.
Chevy Squarebody C10 LS Swap | Fuel System & Delivery
Squarebody LS swap fuel system & delivery requires electric fuel pumps, there is no way around this unless you are using a carburetor on your LS (hey, you do you). All LS engines require 58-60 psi of constant fuel pressure. There are two options- inline or in-tank. In-tank is more expensive-ish, but it is really the only way to go. Inline fuel pumps must be mounted below the bottom of the fuel tank in order to get a proper siphon feed. This can cause all kinds of issues with drivability, especially when under ¼-tank. Additionally, the pumps don’t last as long because they don’t get cooled by the fuel in the tank. There is a way to mount an in-tank pump to the fuel sending unit in the fuel tank, which involves a bit of cutting and measuring.
The best option, however, is to simply go for a drop-in fuel pump module or replace the crusty old fuel tank entirely with a new tank that is designed for C10 LS swaps. This FiTech tank is not cheap at a little over $600, but you get a new fuel pump and sending unit as well, which if you add these up individually, is bargain. The old tank is absolutely full of rust and varnish, the level sender is almost guaranteed to be inaccurate if not dead entirely, and again- new in-tank pump. It is worth the cost of entry.
The rest of the fuel system is handled through a regulator such as the C5 Corvette filter or the Speedway Motors LS1 Fuel Filter/Fuel Regulator, which filters the fuel and regulates the pressure at 58 psi. This is the most commonly used solution, and it works. If you want to up the pressure for boost, or just want better control, opt for an adjustable pressure regulator and fittings. Just don’t forget the filter part, you need a 10-micron filter after the fuel pump and a 100-micron filter before the pump (if using inline) with large enough orifices to not be a restriction. Another reason for going in-tank.
Chevy Squarebody C10 LS Swap | Wiring Harness & ECM
Any 73-87 C10 LS swap parts list would not be complete without addressing the elephant in the room, the thing that scares so many away from the greatest engine ever built – the Squarebody LS swap wiring harness & ECM LS swap square body wiring is actually the easiest part of the entire swap if you do it right. A stock ECM (with VATS unlocked) and a swap harness is the simplest thing you will do on your C10 LS swap. It is all plug and play, provided you have an ECM that has been unlocked. You only have a few wires to terminate and connect yourself, and these are the same wires you have to do for any engine swap- battery, ignition, starter, alternator, cooling fan, AC compressor, and fuel pump. Everything else is solved. You don’t need a specific square body ls swap wiring harness; the universal harnesses are sufficient.
Unless you are building a mega-horsepower engine, the stock ECM is actually the BEST option for any LS swap plan. GM spent mega-millions developing the software and hardware for these engines, the aftermarket controllers do not have the same reliability, so unless you just have to have it, the stock ECM is actually much better. Oh, and as a side note, the stock ECMs have built-in controls for GM 4LXX transmissions, so you don’t need a separate TCM.
That does come with a caveat, the stock ECM requires a tuner, but don’t get scared by that. You need to delete the VATS system and some trouble codes for your engine to run properly. There are many locals that will do this for you for a small fee, and some harnesses even come with a mail-in exchange program. Once it is unlocked, outside of performance tunes, you don’t ever have to get back into the ECM software
OK, so you want the aftermarket controller, no problem! There are several options from the FiTech LS3/L92 controller system which comes with an intake, ECM, harness and other goodies, to the Holley Terminator systems that work with all the factory sensors and components to control the engine and with the Terminator X Max, GM 4LXX transmissions. What you get with the aftermarket controllers is built-in tuning software that is simple enough for the average gearhead to get the engine running and driving without needing a PHD in EFInomics. Some systems even come with touchscreen controllers, so you make changes on the fly, and even better, add-on dash displays, further simplifying the installation.
Chevy Squarebody C10 LS Swap | AC Compressor & Accessories
The stock accessory drives available for LS engines are not great looking, especially in a super-nice truck, leaving a bit to be desired. The F-body drives fit Squarebody trucks without issue, but the Vortec truck drives do not fit with the AC compressor, so you have to delete it or relocate it with a c10 ls swap ac bracket. For stock drives with AC, the F-body is the best option. These are hard to find though. The aftermarket is full of LS accessory drive kits, and you can get just about any configuration you could dream up.
For a budget accessory drive, Bills Hot Rod Co offers an excellent LS Accessory Drive Kit for just under $1200 that includes a new alternator, AC compressor, water pump, power steering pump, and all the brackets and pulleys. Want to go all in with a super-sleek accessory drive? Then the Vintage Air Front Runner is a great option, with all new components, polished ARP hardware, all coated in a killer black anodized coating for long-lasting good looks.
Squarebody LS Swap Resources, Tools, and Equipment
Want to know more about how to ls swap a square body? Don’t forget that Speedway has all the tools, books, and manuals you may need to complete your swap! Such as our LS Swap How-To Guide or build plans such as our 5.3 LS Build Recipes. LS swaps are relatively simple to complete, but it is the little stuff that causes delays and frustration. How much does a C10 LS swap cost?
73-87 C10 LS Swap Parts List
So when it’s all said and done, how much does a C10 LS swap cost? Here is our budget 73-87 C10 LS swap kit, and if you have a little more scratch to spend, check out our premium 73-87 C10 LS swap kit. Plan your swap, buy as much as you can to get it going at once so that you don’t have to wait to get the swap completed. Research is a big part of that. Search Speedway Motor’s blog for projects that can help you get your build finished.